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Home Home - Hydrogen
hydrogen SAF

Turning Cement Emissions into SAF

Anela DoksoBy Anela Dokso09/04/20252 Mins Read
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Launching in the Spanish heartland of Toledo, the Eco2Fly project marks a significant venture into sustainable aviation fuel (e-SAF) production, targeting a shift in how industrial emissions are repurposed. Through an alliance between Holcim, Ignis P2X, and Exolum, the project sets the ambitious target of producing 100,000 tonnes of hydrogen-based e-SAF each year by harnessing carbon emissions from cement production, an industry historically fraught with high CO2 outputs.

The core innovation lies in the project’s ability to capture CO2 emissions directly from Holcim’s cement production processes. The Toledo facility is engineered to sequester over 700,000 tonnes of CO2 annually, a substantial amount given typical output figures in cement manufacturing. CO2 that is not converted into e-SAF will be sequestered underground, a dual-strategy approach that positions this venture as a potential template for circular carbon usage in other heavy industries.

Despite its promise, the project faces significant financial and operational hurdles. It hinges heavily on securing funds under the European Union’s Innovation Fund to mitigate its high capital expenditures. José Antonio Membiela, leading the charge for Ignis P2X, emphasizes the project’s critical role both in size and strategic implementation in Spain, a country that remains heavily reliant on cement industry outputs.

Supporting this drive, as announced in recent developments, KKR’s financial injection of up to €400 million possibly extends the timeline and scope of not just Eco2Fly but other green initiatives by Ignis P2X. This underscores a broader market trend towards large-scale, financial underwriting in green technologies as part of global decarbonization efforts.

Market dynamics further underline the urgency and strategic importance of Eco2Fly. Current aviation and environmental discourse puts increasing pressure on companies to transition to more sustainable operations, with e-SAF seen as a necessary interim solution on the path to zero-emission flights. Yet, challenges around production costs and technological scalability remain enduring obstacles.

Apart from its headline-grabbing ambitions, Eco2Fly exemplifies the growing intersection between traditional industrial operations and emerging sustainability technologies. Its success could lay foundational insights that inform policy and investment decisions, influencing how sectors traditionally seen as major polluters can pivot towards a circular economy model.

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