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Hyzon Motors has announced the development of a new eAxle design for 6×4 Class-8 commercial vehicles that provides extremely high efficiency.

Through a definitive business combination agreement with Decarbonization Plus Acquisition Corporation, Hyzon is able to bring this ground-breaking innovation to market ahead of its public listing.

Hyzon’s eAxle eliminates right-angle hypoid gears and uses a single motor per wheel for optimal low- and high-speed performance. When combined with a virtual differential, the design achieves up to 97 percent efficiency, compared to the industry standard of 95 percent.

The eAxle can cut motor-to-wheel loss by up to 40% while also allowing full torque regenerative braking. Hyzon expects to incorporate an all-in-one electric powertrain in its next generation Class-8 heavy trucks with this innovation, which will provide best-in-class performance with an estimated electrical fuel economy of up to 19.7 mpge at full load over the CARB HHDDT drive cycle.

With a peak power of 950kW, the ability to climb 20%+ grades, a 0-60 acceleration rate of less than 20 seconds with a fully loaded trailer, and electronically governed speeds up to 75 mph, Hyzon expects its Class-8 heavy trucks to outperform competing EVs.

Hyzon plans to accomplish this by combining specialized motors in each tandem to achieve the impressive efficiency levels. Furthermore, Hyzon’s eAxle could result in a significant weight reduction, which is critical for maintaining payload levels in both battery and hydrogen vehicles. The technology is currently under consideration for a patent.

Hyzon plans to manufacture eAxles in its US facilities for its hydrogen fuel cell-powered heavy- and medium-trucks, with first sample models ready for deployment next year.

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Arnes Biogradlija is the founder and Editor in Chief of EnergyNews.biz, which he launched in 2021 to separate energy transition realities from fairy tales. He writes data driven analysis on hydrogen, energy storage, small modular reactors, grids and industrial policy, and leads the Energy Talks interview series. EnergyNews.biz reporting has been cited more than 100 times by the International Energy Agency.

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